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Semi-portal Continuous Casting Plant , Ladle Car , R8M 2 Strands

WUXI HAIJUN HEAVY INDUSTRY CO., LTD
WUXI HAIJUN HEAVY INDUSTRY CO., LTD
City: Wuxi
Province/State: Jiangsu
Country/Region: China
Tel: 86-510-82613968
Contact Person:
Ms Helen Luo

Semi-portal Continuous Casting Plant , Ladle Car , R8M 2 Strands

Place of Origin : Wuxi,China (Mainland)
Brand Name : HAIJUN
Model Number : R8M 2strands
MOQ : 2 strands
Packaging Details : Container
Delivery Time : 2 months
Payment Terms : T/T,L/C
Supply Ability : 30 strands CCM per year
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Semi-portal Continuous Casting Plant , Ladle Car , R8M 2 Strands


Low energy and high efficiency

Strand number : 2 strands

with ISO certification

advanced design

safe operation


Description:


1. Basic standby technical parameters:

Steel billet casting machine radius

8m

Strand quantity

2 strands

Ladle support type

Ladle turret or Ladle car

Tundish carriage

Semi-portal, cross sliding function

Casting method

Metering nozzle, open casting

Secondary cooling

Gas and water cooling , 2 adjusting circuit

Withdrawal straightening machine

Totally 5 roller, progressive straightening

Roll table

Chain group centralized drive

Dummy bar

Rigid, with self-adapting dummy bar head

Billet cutting

Hydraulic or flame cutting machine

Billet conveying

Group centralized live roller table

Cooling bank type

Simple cooling bed


2. Technical process description and capacity of steel billet CCM

Induction furnace:

Nominal capacity

30T

Tap-to-tap cycle

60min

Furnace quantity

3sets


Production capacity

Working days

330 days/year

Average number of daily furnace

24/day

Production capacity

300,000t/year


3. Casting speed, productivity and strand quantity

R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

Casting sectional area(mm)

180x180

200×200

220×220

Casting speed(m/min)

1.6

1.8

2.0


NO.

Billet

size

Casting speed

hourly output

(tons)

Daily output

20hour

(tons)

Annual output(300days)

(tons)

1

180×180

1.6m/min

21.98

439

131,700

2

200×200

1.8m/min

27.13

543

162,900

3

220×220

2.0m/min

36.47

729

218,700

The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

Steel grade

Casting grade(m/min)

Effective deformation rate(ε)

Allowable deformation rate(εmax)

Straight carbon steel

1.8~2.5

Please refer to the computational table

0.25

Low alloy steel

1.3~2.0

Please refer to the computational table

0.15~0.2


4. CCM equipment parts list

Equipment name

Weight

Model and specification

Unit

1

Ladle turret
Hydraulic drive,with weighting

21T

set

1


2

Tundish arriage
High and low leg type

12.5×2=25T

set

2


3

Tundish

6×2=12T

set

2


4

Slag Pot

2.5T

set

1


5

Long sleeve protection device

0.3T

set

1


5

Tundish baking

5.3×2=10.6T

set

2


6

Tundish nozzle
baking


set

2


7

Casting operation
boxes cantilever
rack


set

2


8

150×150 Mould


set

2


9

Mould cover


set

2


10

Oscillator device


set

2


11

Spray header


set

2


12

Oriented segment


set

2


13

Rigid dummy bar


set

2


14

Dummy bar storage device


set

2


15

Straightening and
withdrawal machine


set

2


16

Straightening and
withdrawal machine
common base


set

1


17

Shears approach roller


set

2


18

Billet clamping
device


set

2


19

Torch cutting
machine


set

1


20

Collection cutting
head device and
hanging pot


set

1


21

After cutting roller


set

2


22

Transport rollerⅠ


set

2


23

Transport rollerⅡ


set

2


24

Knockout roller


set

1


25

Fixed bezel


set

1


26

Shifting steel
machine

6m length

set

1


27

Collection cooling
bed


set

1


28

Caster body cooling
system

include a backwash filter

set

1


29

Caster cover


set

1


30

Automatic Length
System


set

3


31

Gas source processor

deal instrument gas

set

1


32

Steel platform



1


Hydrauli,Lubrication,pneumatic system





1

Host hydraulic station


set

1


2

The billet hydraulic station


set

1


3

Hydraulic lift tailgate


set

2


4

Centralized grease lubrication station


set

6


5

Hydraulic piping


set

1


6

Lubrication piping


set

1


CCM 3-Electric





1

Operating station





2

Software Package





3

PLC


set

3


4

ET-200 PLC
Host hydraulic station ET-200 PLC


set

1


5

Inverter





W-S machine inverter
(heavy type) power:11 kW


set

3


Shears approach roller inverter power:4KW


set

3




Product Tags:

continuous caster steel

      

continuous slab caster

      
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